Non-Standard Loading Interfaces

Custom Dock Solutions

An engineered loading solution for unusual capacity, reach, clear width, building interfaces or operating sequences that standard dock equipment cannot resolve.

Site and load-path review
Custom structure and hydraulics
Drawing-led project definition
Installation interface coordination
CapacityBy calculationProject-specific
GeometryBy drawingSite-specific
InterfaceCoordinatedVehicle + building
ControlsSelectedBy operating sequence
Where It Fits

For the constraint that standard equipment cannot absorb

Choose a custom dock solution when capacity, geometry, civil interface or operating sequence falls outside a standard mobile ramp, dock leveler or loading platform.

01

Heavy or concentrated loads

Engineer structure around unusual total loads, wheel loads or load distribution.

02

Restricted site geometry

Resolve limited approach length, unusual dock position, clearance or building constraints.

03

Special operating sequence

Coordinate staging, lifting, bridging, control and access protection in one loading system.

Good fit when

The project has a measurable constraint that changes structure, hydraulics, geometry, controls or installation interface.

Consider another solution when

Use a standard product family when ordinary capacity and dimensions meet the site; it will usually be faster to specify, build and maintain.

Specification Reference

Turn every constraint into a design input

A custom project begins with an input register. Unconfirmed assumptions remain open until drawings and technical scope are approved.

Design inputInformation requiredWhy it mattersOwnerStatusOutput
Site geometryPhotos, dimensions, clearancesDefines working envelopeCustomerRequiredGA drawing
Vehicle interfaceFloor heights, types, positionDefines bridge and reachCustomerRequiredInterface detail
Operating cycleSequence and cycles per shiftDefines hydraulics and controlsCustomer + HaolongRequiredFunctional description
Civil / powerFoundation, pit, voltageDefines installation scopeCustomer + contractorRequiredInterface schedule

The proposal becomes reliable when load, geometry, sequence and responsibility boundaries are all documented.

Send project details →
Engineering Details

One coordinated system, not isolated components

Custom dock engineering connects the load path, steel structure, hydraulic movement, controls and building interface in a single reviewed scope.

01

Load-case definition

Operating, parked, transition and maintenance conditions are listed before structural selection.

02

Site-specific geometry

Working clearances, approach angles, reach and interfaces are resolved in the general arrangement.

03

Structural and hydraulic package

Frame, deck, cylinders and power unit are selected around the approved duty.

04

Control and safety logic

Operator actions, interlocks, stops and access protection follow the actual sequence.

05

Installation interface

Civil work, embedded parts, power, drainage and contractor responsibilities are documented.

Safety Configuration

Safety built around the operating condition

Custom equipment requires a project-specific risk review. Safety functions must be tied to the real users, vehicles, loads and installation environment.

01

Defined operating states

Working, parked, transfer, maintenance and emergency states are documented.

02

Access protection

Guardrails, gates, barriers and exclusion zones follow the load path.

03

Mechanical restraint

Locks, supports, chains or vehicle restraints are selected for the moving interfaces.

04

Control interlocks

Required conditions are verified before hazardous movement is allowed.

05

Emergency functions

Stop, lowering and recovery provisions are placed around the operating risk.

06

Maintenance access

Isolation points and mechanical supports protect authorised service tasks.

Operating note:A custom concept is not an approved operating design. Capacity, safety functions, local requirements, installation interfaces and responsibility boundaries must be confirmed in the final technical scope and drawings.
Configurable by Project

Customization begins with a written design basis

The fastest route to a workable concept is a complete site pack: dimensions, loads, sequence, environment, local requirements and clear project boundaries.

Send project requirements →
Structure & capacity

Engineer frame and deck around total, point and wheel loads plus the required duty.

Rated loadWheel loadDuty cycle
Geometry & reach

Define working envelope, clearances, travel, slope and stowed position.

GA layoutHeight rangeReach
Hydraulics & controls

Select movement, speed, power unit, operator stations and control logic.

CylindersPower unitInterlocks
Safety package

Coordinate guarding, gates, restraints, stops, supports and warning systems.

GuardingRestraintsEmergency stop
Installation scope

Document civil work, embedded parts, power, drainage, assembly and commissioning interfaces.

FoundationPowerInstallation plan
For an accurate proposal, provide: Dimensioned site drawing, wide and detailed photos, complete load data, vehicle types and heights, operating sequence, cycles per shift, environment, local standards, utilities and installation responsibilities.
From Drawing to Dispatch

Freeze the interfaces before fabrication

A custom solution progresses through requirements, concept, reviewed drawings and an agreed technical scope before production starts.

01 / CONFIRM

Requirement review

Load, vehicle, site and operating conditions are checked.

02 / DEFINE

Configuration & drawing

Dimensions, structure, controls and interfaces are documented.

03 / VERIFY

Build & inspection

Fabrication and functional checks follow the confirmed scope.

04 / DELIVER

Packing & support

Shipping preparation and technical documents are arranged.

Frequently Asked Questions

Before you specify Custom Dock Solutions

When does a project need a custom dock solution?

When standard equipment cannot meet the required capacity, reach, width, civil interface, vehicle mix, operating sequence or local installation constraint.

What should I send for the first review?

Send a dimensioned site drawing if available, wide and detailed photos, complete load data, vehicle heights, intended sequence, frequency, power supply and destination.

Can Haolong work from site photos?

Photos can support an initial discussion, but critical dimensions, load data and interfaces must be measured and confirmed before final design.

How is the capacity determined?

Capacity is based on the actual load cases, including equipment, cargo, people, attachments, wheel or point loads and the required engineering margin.

Will drawings be provided before production?

The project should have an agreed general arrangement and technical scope before fabrication. The exact drawing package depends on the order.

Who is responsible for civil work and installation?

Responsibilities for foundation, embedded parts, power, drainage, unloading, assembly and commissioning must be written into the project scope.